Scenario S-3 · Perry's Awesomeness Factory (Building B)

Forklift punctures a sodium hydroxide tote

Awesomeness line, NaOH tote staging along the main aisle, Building B.

Day and time
Monday, 7:20 a.m.
Material
Sodium Hydroxide Solution, 50%, UN1824
How much is out
About 60 gallons so far.
Weather and wind
48 °F outside, overcast. Wind from the northwest at 10 mph.
scenario s 3 photo
Scenario S-3 — the scene

The scene

It is Monday, 7:20 in the morning, day shift in Perry's Awesomeness Factory, Building B. On the Awesomeness line, a forklift driver is bringing in a fourth tote of 50% sodium hydroxide while an operator guides him. The forks go into the side of a full 275-gallon tote that is already in place. Caustic is pouring out around the forks, about halfway up the tote. About 60 gallons are on the floor, spreading out into the main aisle around the forklift. The forklift is still there with its forks in the tote. The operator who was guiding the forklift was splashed on the forearm and the side of his face shield, and he has gone to the safety shower. Malcolm Reynolds has been told by radio. Outside it is 48 degrees and overcast, with the wind from the northwest at 10 miles an hour.

Scene facts

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When, where and what

Day, time and shiftMonday, 7:20 a.m. Building B day shift.
WhereAwesomeness line, NaOH tote staging along the main aisle, Building B. PI-B-101 grid C2–C3.
Inside or outsideInside.
What spilled (name on the label)Sodium Hydroxide Solution, 50%, UN1824. Supplier: Cyberdyne Caustics, Inc.
What it was inTote (275-gallon composite IBC). Up to four totes are staged on the line.
How much the container holds275 gallons. This tote was full.
Who was there and what they were doingA forklift driver was bringing in a fourth tote. An Awesomeness line operator was guiding him.
What happenedThe forks went into the side of a full tote already in place.
How much is outAbout 60 gallons so far.
Is it still leaking?Yes. A steady stream pouring out around the forks, about halfway up the side of the tote.
What it spilled onSealed concrete floor inside the curbed line area.
Which way it is runningOut from the tote onto the floor of the main aisle, around the forklift.
What you see right nowA clear puddle about 12 ft across on the aisle floor. No odor. The forklift is still in place with its forks in the tote.
Did anyone get it on them?Yes. The operator guiding the forklift was splashed on the forearm and the side of his face shield.
People on site right nowBuilding B: about 42 (day shift), including 6 ERT members. Building A: about 18. Building C: about 24 plus drivers.
Weather and wind48 °F outside, overcast. Wind from the northwest at 10 mph.
What is nearbyThe other two NaOH totes in place, and the new tote still on the forklift. Blend tanks BT-1, BT-2, BT-3. Safety shower SS-3. Spill kit SK-13 in the main aisle at the totes. The main aisle, with SK-1 and the AR-AFFF cart farther east. Shipping to the west. Door B-2.
What has been done so far, and who has been calledThe splashed operator went to the SS-3 shower. Malcolm Reynolds was told by radio.

Plans and SDS

These are the plans that apply to this scene. Read them to find what to do.

Maps

The red circle marks the spill. Tap a drawing to open it full size, then zoom in. The enlarged view has its own graphic scale in feet.

scenario s 3 zoom
PI-B-101 — enlarged view
scenario s 3 b
PI-B-101 — full drawing
scenario s 3 campus
PI-C-001 — campus site plan